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Technological installation repair mechanic training. Mechanic courses for repairing technological installations

The program is aimed at mastering new knowledge and competencies in the field of repair of technological installations, as well as obtaining the profession “Fitter for repairing technological installations”.

In our training center you can go through:

  • primary training for the 2nd category (vocational training)
  • training:

To the 3rd category

To the 4th category

To the 5th category

To the 6th category

To the 7th category

  • re-training after the certificate expires

Course program

As part of the training you will learn:

  1. Labor protection and fire safety requirements when carrying out repairs of technological installations.
  2. Construction of technological installations, their maintenance and repair.
  3. The principle of operation of individual components and devices of equipment to be repaired.
  4. General techniques for metalworking, soldering and welding.
  5. The procedure for organizing and testing small-diameter pipelines.
  6. Information about tools and instrumentation used for repair of technological installations.
  7. Techniques for marking pipes.

Document upon completion of training


Students who successfully complete the program "Fitter for repair of technological installations (2-7 category) (Certificate of profession assignment/promotion-confirmation)" receive a Certificate of Advanced Training.


Why is it so important to get trained?

According to the standard job description for the profession “Fitter for repair of technological installations”, as well as the requirements of the Unified Tariff and Qualification Directory, persons responsible for organizing and carrying out repairs of technological installations must have a specialized education (programs for professional training of workers, retraining programs for workers or advanced training programs worker qualifications).


According to the Code of Administrative Offenses of the Russian Federation, a fine is imposed:


According to paragraph 3 of Article 5.27.1 of the Code of Administrative Offenses, allowing an employee to perform job duties without undergoing appropriate training and knowledge testing entails the imposition of a fine:

For officials in the amount of 15,000 - 25,000 rubles

For persons carrying out entrepreneurial activities without forming a legal entity, in the amount of 15,000 - 25,000 rubles

For legal entities in the amount of 110,000 - 130,000 rubles

Legislation

  • Typical job description for the profession “Fitter for repair of technological installations”
  • Requirements of the Unified Tariff and Qualification Directory
  • Article 5.27.1 of the Code of Administrative Offenses

Attek provides discounts when ordering:

  • 2 listeners - 3%
  • 3 listeners - 5%
  • 5 or more listeners - 10%
  • If you apply again, the discount will be 15%

Kopytov Ivan Sergeevich

Education: Kaluga Mechanical Engineering College, specialty “Fitter-assembler”. After completing his studies, he went to work at JSC Kalugaputmash in his specialty, and during the course of his work he mastered four more related professions. Currently he works as a shop foreman at the St. Petersburg Machine-Building Plant.

During his working career, he was repeatedly awarded certificates and the title “Employee of the Year”. He has the title of Honorary Worker of Mechanical Engineering and the badge “Best Mechanical Engineer 2015”. He has been collaborating with our center as a freelance teacher since 2014.

Lepetov Semyon Sergeevich

Education: Lipetsk Polytechnic College, specialty “Auto mechanic”. He started working at the Lipetsk motor transport enterprise while still in the process of training, later moved to St. Petersburg and organized his own service station. Now he is the owner of a network that includes twelve enterprises in various areas of the city and region.

Conducts practical classes for students in specialties related to mechanics at the State Educational Institution “Technical School “Auto Service”. She has also taught classes as a freelance teacher at our center since 2016.

Received initial training to become a tiler. After training, I successfully passed the exam and received a second rank, confirmed by a certificate. I was delighted with the professionalism of the teachers! Thank you.

Alexey Orlov

I completed advanced training remotely as a boiler operator. I really liked the systematization of information, the competent presentation to students, and I learned how to prepare the necessary documents better.

Kristina Elesova

I needed to renew my professional ID and chose this training center. Listened to the lectures, passed the exam and updated my document. I thank the wonderful teachers who are able to find an approach to any person.

Maxim Valitov

Based on the results of training as a roofer working with propane-butane, I received permission to work with gas and a fire certificate. All the information was presented with dignity, questions were answered, and therefore the training turned out to be really high-quality.

Ivan Shipnov

At an attractive price, I upgraded my rank as a compressor unit operator to 4th. Very accessible and understandable training from professional teachers! I learned about the possible causes of accidents and will avoid them in practice.

Vasily Ivanovich

I have long dreamed of becoming a thermal specialist and found training courses at this training center. I was delighted with the price/quality ratio, the opportunity to receive education remotely and the skill of the teachers!

Alina Negorova

Improved welding qualifications. I received the 6th category and a lot of new, interesting information. I successfully passed the exam and was convinced that the teachers of the training center are truly professionals. Thank you!

Yan Ponomarev

He re-trained as a welding equipment adjuster and was able to appreciate a well-established training system. All the information was extremely structured, skillfully presented by wonderful teachers. Confirmed the certificate.

Konstantin Shokalev

I have a secondary vocational education, I decided to undergo training as an excavator operator at this center, as a result of which I received a rank in a new profession. I thank the teachers for the information that will help me in my new job.

Timur Nevelegov

I received the highest possible rank as a tinsmith here and I want to thank the excellent specialist teachers for making me a professional! I really enjoyed studying with you, the price matches the quality.

The last few years allow us to draw an unambiguous conclusion about the gradual increase in the popularity of blue-collar professions in our country, which at one time was reduced to nothing. At a certain stage, many experts began to note a trend of increasing shortages in relation to representatives of blue-collar professions. On the one hand, this situation can be explained by the prevailing stereotype in society - especially among young people - about the lack of prestige of professions that are classified as blue-collar professions.

Several factors helped to form this opinion, one of which is the popularization in the media of a lifestyle associated with a successful career, “star” success in show business, as well as big business. These goals are worthy of all respect and worth achieving, but not everyone can be successful lawyers, singers and businessmen. There is nothing wrong with working with your hands within one of the working professions, especially since any work performed professionally is worthy of respect. The situation has partly leveled out thanks to social advertising and other projects implemented in the last few years. Moreover, at many enterprises there were no worthy replacements for workers who were retiring.

How to get training

To sign documents

Based on the application, we will prepare an agreement

Pay the bill

After signing the contract we will issue an invoice for payment

Complete training

Complete training and receive a standard certificate.

Full text of the article

In addition, many young people set themselves the goal of higher education, regardless of whether they plan to connect their lives with this profession or not. Everything is decided by prestige and the current fashion for higher education for the sake of the very fact of having a diploma. Meanwhile, acquiring professional skills in one of the educational centers, for example, by studying mechanic courses in equipment maintenance and repair, allows you to look confidently into the future. Moreover, the indisputable advantage of studying at a mechanic's course in the maintenance and repair of equipment compared to obtaining a specialty at a university is the acquisition of professional skills within a short period of time. In addition, as practice shows, in the labor market the demand for representatives of blue-collar professions is constant and unchanged due to the growth of industry, production and the national economy. In addition, you can undergo training as part of professional retraining at a mechanic course in the maintenance and repair of equipment specifically for a specific customer or position. Another undoubted advantage of training a mechanic in equipment maintenance and repair courses can be considered in several ways in which this can be implemented. For example, you can study face-to-face or remotely. Both the first and second methods have their supporters, but the distance learning method has recently become incredibly popular. As part of such training, the student can independently choose a comfortable schedule and pace of learning, thanks to modern means of communication.

As already noted, training in mechanic courses for maintenance and repair of equipment can be carried out by choosing the appropriate training center, of which there are many in our country. Every enterprise, including an educational institution, which remains in demand for a long time, has passed the test of competition, which is invisibly present in a market economy. Centers that consider it a matter of honor to provide quality training services try to attract highly professional teachers, who in turn are able to produce qualified specialists.

Thanks to skilled labor, not only the production process is optimized, but also certain problems related to industrial safety are solved. It happens that some work can be performed by part-time workers. In fact, they are forced to carry out work without having the professional skills acquired through training, which is why traumatic situations associated with accidents quite often occur. To avoid this, responsible employers do not allow persons without professional training to carry out work activities. Training in mechanic courses for maintenance and repair of equipment occurs in stages. If the first stage concerns theoretical training, then the second is entirely devoted to practice, during which future specialists are taught to apply theoretical information in practice. In particular, during the theoretical stage the program provides for the mastery of the following sections:

  • introduction;
  • special information regarding the profession of a mechanic in the maintenance and repair of equipment;
  • occupational Safety and Health;
  • fire safety and industrial sanitation;
  • industrial safety;
  • provision of first aid in case of injury at work.

In addition, during the theoretical stage, future specialists learn plumbing; undergo materials science; learn to read drawings; section of mechanics, electrical engineering; device, equipment, operation and repair of equipment; mechanization and automation of the production process; basics of economics.

Practical training in mechanic courses for maintenance and repair of equipment is usually allocated more time than theoretical training. This is due to the fact that the future professionalism of a locksmith depends on the acquisition of practical skills. After completing the entire training program for a mechanic's course in equipment maintenance and repair, students must pass a certification exam. Based on the results of the certification, the specialist is issued a specialist certificate, which indicates his qualification category. It is important to remember that, according to current labor legislation, persons who do not have the appropriate certificate cannot perform professional activities within the framework of the profession. Without special skills and mastered information regarding safety regulations at work, any person is a time bomb. Without appropriate training, such a self-taught specialist is likely to make a mistake or oversight, which will lead to disastrous consequences.

The service is provided to individuals and legal entities.
Delivery to all regions of the Russian Federation.

It may be easier to urgently buy a mechanic's certificate for repairing technological installations retroactively from sellers of fake certificates and diplomas, but not cheaper, that's the first thing. Secondly, the “benefit” from this type of service always promises a very dubious prospect under the Criminal Code of the Russian Federation.

You can buy 2 types of certificates from us:

  • First type - Certificate. It is issued after initial training and the student has passed the certification commission with the assignment of the profession of a mechanic of technological installations. The validity period is LIFELESS due to the properties of educational documents.
  • Second the type is issued if the employee has a specialty or profession confirmed by an education document. Based on the results of checking the worker’s qualifications, the qualification commission assigns or increases the rank with the issuance of a legal document of the established form. The validity period is 1 year. Subsequently, an annual renewal of the certificate is required, strictly observing the deadlines.

Thus, if you or your employees already have a specialized full-time or part-time distance education confirmed by diplomas, then you can apply for a qualification and/or an increase in the rank of mechanic for the repair of technological installations.

The retraining center will give you:

  • A certificate of education for a mechanic, which is accepted by all organizations in Russia, including self-regulatory organizations.
  • Application in the form of a copy of the protocol of the certification or qualification commission.
  • Certificate with rank.

To obtain a certificate you must:

  • Individuals download and fill out the application (there is no need to fill out the LLC details), and then send it to zayavka@site.
  • Legal entities and organizations should compile a register of trainees (download the form) from among the employees sent for training and/or advanced training with the assignment of a rank;

Certification of process plant mechanics is carried out in person or in absentia using remote technologies. Remote confirmation of qualifications does not distract the employee from production tasks; it is legitimate and speeds up the regulations for obtaining educational documents. The full-time mode of education is often associated with delays caused by additional staffing of the Training Center classes.
Training programs for construction workers are developed based on the principles of safe work and agreed with ROSTEKHNADZOR.

Contact us, our consultants will answer all your questions!

Attention: We do not offer to buy a certificate for a mechanic of technological installations, but We provide full-time, part-time, and distance learning with subsequent qualification certification and issuance of a legal Certificate of the established form on the basis of the Training Center for Personnel Retraining.

Samples of certificates

The documents and appendices to them have serial and register numbers, which can be checked and found out to whom and by whom they were issued by making an appropriate written request.

1. After passing confirmation of qualifications, you will be issued and issued a certificate of mechanic of 2, 3, 4, 5, 6, 7 categories with the following attachment in the form of a protocol of the qualification commission sample: 2. After completing distance learning, you will be issued a certificate assigning the working profession of a mechanic of technological installations with an appendix on the hours of the following sample:

Legislation

Order of the Ministry of Education and Science of the Russian Federation No. 499 “On approval of the Procedure for organizing and implementing educational activities in additional professional programs.”
- Changes of the Ministry of Education and Science of the Russian Federation No. 1244.
- Letter of the Ministry of Education and Science of the Russian Federation No. 06-735 “On additional professional education.”
- FEDERAL LAW “On Education in the Russian Federation” No. 273-FZ.

Training ona mechanic for the repair of technological installations is a mandatory requirement for specialists who are involved in monitoring, diagnostics, maintenance and repair of components, mechanisms and assemblies of oil and gas refining equipment (Order of the Ministry of Labor and Social Protection of the Russian Federation dated November 27, 2014 No. 944n). The course is recommended for specialists as additional professional education, but it can also be used to improve their qualifications.

Course Information

Find out the terms and cost of training or call 8 800 555-93-71 (toll-free within the Russian Federation)

What does training for a mechanic to repair technological installations include?

Training for a working profession with the issuance of a mechanic's certificate for the repair of technological installations allows you to study in detail modern methods of ensuring the operability of components, mechanisms and assemblies of oil and gas processing equipment.

Reference! A mechanic's certificate for repairing technological installations indicates that the specialist has undergone regular training - at least once every 5 years; understands technological updates; familiar with safety rules. It is necessary for mechanical fitters, assembly fitters and industrial equipment repairmen.

The course allows you to obtain a certificate as a mechanic for the repair of technological installations of 2-7 categories. It addresses a wide range of issues that allow the applicant to immediately begin working in his specialty after graduation:

  • performing maintenance operations and preparing for repair of oil refinery equipment;
  • maintenance of mechanisms, equipment, units and machines of medium complexity;
  • performing repairs of components and mechanisms, equipment, units and machines of medium complexity;
  • maintenance and repair of complex, large-sized, unique, experimental and experimental oil refinery equipment.

Sample ID

ETKS (Unified Tariff and Qualification Directory of Work and Professions of Workers)

Important point! Depending on the category assigned to the student, the timing of theoretical and practical classes may vary.

The training program for mechanics in the repair of technological installations covers the following theoretical and practical issues:

Select rank

Fitter training course for repair of technological installations, 2nd category

Characteristics of the work.

Disassembly, repair, assembly and testing of simple components and mechanisms of machines, apparatus, pipelines, fittings. Repair of simple installations, units and machines, as well as of medium complexity, under the guidance of a more highly qualified mechanic. Metalworking of parts according to 12 - 14 qualifications (5 - 7 accuracy classes). Washing, cleaning and lubricating parts. Marking and drilling holes on flanges. Straightening, filing and threading of pipes. Manufacturing of simple devices for assembly and installation of equipment being repaired.

Must know:

design, purpose and principle of operation of individual devices and components of the equipment being repaired; operating conditions of the equipment being serviced; basic locksmith techniques; general rules of welding and soldering; rules for testing small diameter pipelines; basic concepts about tolerances and fits, qualifications, classes of accuracy and purity of processing; purpose and rules for using devices and tools; pipe marking techniques; drawing elements; rules for the use of oils, detergents and lubricants.

Work examples

1. Hatch covers for machines and apparatus - removal and installation.
2. Fences - removal and installation.
3. Gaskets - manufacturing.
4. Heat exchangers of the “pipe in pipe” type - disassembly.
5. Cooling and lubrication system pipes - cleaning.
6. Gas injectors - revision.

Sign up for a course (2nd category)

Fitter training course for repair of technological installations, 3rd category

Characteristics of the work.

Disassembly, repair, assembly and testing of medium complexity components and mechanisms of machines, apparatus, pipelines, fittings. Repair of medium complexity installations, assemblies and machines, as well as complex ones under the guidance of a more highly qualified mechanic. Metalworking of parts according to 11 - 12 qualifications (4 - 5 accuracy classes). Dismantling and assembling piping of devices, pumps, compressors. Production of medium complexity devices for assembly and installation of equipment being repaired.

Must know:

design and principle of operation of the equipment and fittings being repaired; technical specifications for pipes; profile steel, fastening materials; basics of welding; properties of welded metals; rules for laying pipelines; equipment operation rules; schematic technological diagram and communication diagram of the serviced installation; tolerances and landings; qualities and roughness parameters.

Work examples

1. Low pressure fittings - removal, repair, installation.
2. Compressors - disassembling and removing valves, oil seals, oil deflectors, crossheads, bearings, valve covers and cylinders.
3. Oil pumps, lubricators - disassembly, repair.
4. Piston, plunger, centrifugal and gear pumps, disassembly and repair.
5. Oil seals - packing.
6. Pipelines and apparatus for the cooling and lubrication system of compressors and pumps - disassembly.
7. Furnace pipes, plates and inter-plate space of columns, tubes and inter-tube space of heat exchangers, tubes of refrigerator condensers - cleaning from coke and deposits.

Sign up for a course (3rd category)

Fitter training course for repair of technological installations, 4th category

Characteristics of the work.

Dismantling, repair, assembly of complex installations, machines, apparatus, pipelines and fittings using lifting mechanisms. Metalworking of parts according to 7 - 10 qualifications (2 - 3 accuracy classes). Removal and installation of working and control safety valves from tank equipment. Testing, adjustment and handover of equipment after repair. Manufacturing of complex devices for assembly and installation of repair equipment. Preparation of defect reports for repairs.

Must know:

purpose, arrangement of complex equipment; technical conditions for repair, testing, adjustment and delivery of equipment being repaired; basics of preventive maintenance; system of tolerances and fits, qualities and roughness parameters; methods for marking and processing simple various parts; arrangement of lifting mechanisms and rules for their use; basics of rigging; rules for checking repaired and assembled components and devices.

Work examples

1. Air coolers - disassembling the gearbox.
2. Column-type devices - repair, assembly of internal devices, removal and installation of covers and heads.
3. Heat exchangers - assembly.
4. Granulators, crystallizers, mixers, filters - disassembly, repair, assembly.
5. Piston compressors - disassembly, repair and assembly of cylinders, crankshaft, crosshead assembly, valves, pistons.
6. Centrifugal compressors - disassembling the rotor, repairing bearings and gear couplings.
7. Centrifugal, double-casing and multi-stage pumps with more than four impellers - disassembly.
8. Tubular furnaces - replacement of pipes, twins.
9. Reactors - replacing the lantern, removing the heads, removing and installing the zone thermocouple pocket, assembling the seal assembly and coupling connections.
10. Gearboxes - repair, assembly, adjustment.

Sign up for a course (4th category)

Fitter training course for repair of technological installations, 5th category

Characteristics of the work.

Dismantling, repair, assembly of particularly complex installations of machines, apparatus, units, pipelines, fittings using mechanisms and delivery after repair. Metalworking of parts and assemblies according to 6 - 7 qualifications (1 - 2 accuracy classes). Disassembly, repair and assembly of components and equipment in conditions of intense and dense landings. Technical examination of equipment.

Must know:

structure and design features of complex equipment; technological sequence and organization of labor during repair, assembly, installation of equipment; all types of materials used in repairs; methods for determining premature wear of parts; static and dynamic balancing of machines; geometric constructions with complex markings; methods for restoring worn parts; methods for repairing equipment and equipment operating under high pressure.

Work examples

1. Apparatuses - repair of housing (not requiring heat treatment), checking plates for bubbling.
2. Shut-off, safety and control valves - disassembly, repair, grinding in, assembly and adjustment.
3. Ventilation ducts - assembly.
4. Blowers, gas blowers and superchargers - repair, testing.
5. Compressors, pumps - scraping of bearing shells and other machine parts, repair of safety and check valves.
6. Piston compressors - adjustment and commissioning.
7. Gas engine compressors - repair.
8. Refrigerator condensers - removal and installation of sections.
9. Ball mills, roller mills, crushers, screens, smoke exhausters, granulators - overhaul, testing, delivery.
10. Centrifugal, double-casing and multi-stage pumps with more than four impellers - repair, assembly, commissioning.
11. Tubular furnaces - control, pipe rejection.
12. Reactors - repair.
13. Heat exchangers (raw materials) for hydrotreating, catalytic reforming, hydrocracking and other over 200 atm repairs.
14. Centrifuges - repair.

Sign up for a course (5th category)

Fitter training course for repair of technological installations, 6th category

Characteristics of the work.

Repair, installation, dismantling, assembly, testing and adjustment of particularly complex unique installations, devices, machines and units using mechanisms. Identification and elimination of defects during equipment operation and during inspection during repairs. Accuracy and load testing of repaired equipment.

Must know:

design features of particularly complex equipment; technical conditions for repair, testing and commissioning of particularly complex unique equipment; metal technology; methods for restoring particularly complex and critical components; permissible loads on operating parts, components and mechanisms of equipment; equipment maintenance and repair systems.

Work examples

1. Air coolers - assembly and alignment of the gearbox.
2. Drum vacuum filter - replacement of intermediate bearing shells, repair of the faceplate, adjustment of the cam head, commissioning.
3. Granulators - sorting of parts, repair and assembly of the drive head, stopper, alignment of the main drive electric motor, alignment of the knife support.
4. Centrifugal compressors - repair of labyrinth seals and rotor; rotor balancing, alignment, assembly.
5. Gas engine compressors - fitting, adjustment, testing.
6. Waste heat boilers - major repairs, hydraulic tests. Lens seals for high pressure pipelines (700 - 2500 atm) - repair.
7. Tubular furnaces - testing (hydraulic or pneumatic) of the coil.
8. Reactors - vessel repair, hydraulic testing.
9. Catalytic cracking reactors - replacement of the stuffing box, lens compensator and straight section of the pressure riser, separation plate glass, side pipes and outlet manifold.
10. Catalytic reforming and hydrotreating reactors - repair and assembly of glass, distribution devices, zone thermocouple pocket.
11. Reactors with a stirrer - installation of a stirrer and bottoms in a high-pressure reactor, alignment and assembly of coupling connections, hydraulic testing.
12. Catalytic cracking regenerators - replacement of the coil, defective areas, distribution grid, production of an air box, replacement of defective areas.
13. Planetary gearboxes and with a complex tooth profile - assembly.
14. Heat exchangers (raw materials) for hydrotreating, catalytic reforming, hydrocracking and other installations over 200 atm, assembly, testing.
15. High-pressure pipelines for any liquids and gases, as well as pipelines of reactor units of catalytic reforming, hydrotreating, hydrocracking installations - repair, assembly.
16. Steam turbines - checking the gap between the blades, housing, rotor; repair and establishment of gaps in diaphragm seals, stuffing box seals, thrust and support bearings, alignment, adjustment.
17. Turbochargers - overhaul and delivery.
18. Centrifuges - pressing on clutch couplings, aligning shafts, pressing out and assembling the mechanical seal housing, disassembling and assembling probes, scraping bearings, bushings, sorting parts, commissioning.

Sign up for a course (6th category)

Fitter training course for repair of technological installations, 7th category

Characteristics of the work.

Adjustment and comprehensive setup of complex technological complexes, combined and large-scale installations. Maintenance and diagnostics, including vibration diagnostics of machinery during operation and during repairs. Load testing and adjustment of particularly complex mechanisms and repaired equipment. Maintaining technical documentation for the operation and repair of equipment, participation in the commissioning of complex technological complexes and installations. Management of lower skilled workers.

Must know:

methods for setting up complex technological complexes and installations; design features of particularly complex equipment; technical documentation for repair, testing and commissioning of particularly complex equipment; metal technology; system of admissions and landings; modern methods of restoring parts and assemblies - plasma spraying, the use of metal plastics and others; system of scheduled preventive maintenance of equipment at oil refineries.

Sign up for a course (7th grade)

Who is vocational training aimed at?

Applicants who meet the following requirements can obtain a useful and, most importantly, in-demand working profession in Moscow:
    age from 18 years; state of health corresponding to the profession; presence of a certain qualification (when assigning higher level ranks).
Reference!An employee can take a course at his own request or at the direction of the employer.

Required documents

In order to enroll in courses to master a working profession, it is important to take care of the preparation of such documents:
    copy of the passport; (passport details) a copy of the document on education (secondary, specialized secondary, higher); medical certificate depending on the chosen profession (not always required); request from a listener
If an organization sends a student to train as a mechanic for repairing technological installations, then a card with its details is attached to the package of papers.


 


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