Waste from plastic pollutes the environment, since this material has a high degree of resistance to the natural process of decomposition. Many citizens of our country perceive plastic bottles as ordinary rubbish. Not everyone knows that recycling this type of household waste can be a profitable business. In this article, we propose to consider the question of how plastic is processed and to disassemble all the aspects associated with this line of business.

PET bottle is an excellent raw material for the production of flex - recyclable materials for the manufacture of chemical fiber

Demand and relevance of business

Recycled plastic raw materials are used in many manufacturing processes. This material is used for the manufacture of flex and plastic containers. Flex is a special raw material used for the production of plastic fiber. This fiber is used to create paving slabs, protective coatings, polyethylene and other goods. The appearance of this raw material is represented by small granules of various colors.

According to experts, flex is used in the manufacture of most plastic products. This means that this raw material has a very high demand in the domestic market. It is important to note that this type of business implies that there is no need for full-scale advertising, since such enterprises have a permanent customer base. Considering all of the above, we can conclude that this business is of high relevance, since flex is a popular type of raw material. Many large manufacturing companies are interested in working with suppliers who will be able to supply raw materials on a regular basis.

A feature of this business is the low level of competition.

Opening your own plastic recycling workshop allows you to create a profitable enterprise. It is important to note that enterprises engaged in the processing of household and industrial waste are provided with various state benefits. These benefits include the ability to obtain loans at a low interest rate.

Advantages and disadvantages

Recycling a plastic bottle as a business has a number of advantages and disadvantages. The main advantage of this area is the high level of profitability and the rate of return on investment. It should also be noted that environmental projects aimed at improving the state of the environment receive support from regional authorities and ordinary citizens. As mentioned above, the advantages of such an enterprise include the high demand for processed raw materials. This means that finding a buyer for the existing product will not be difficult.

The main disadvantage of the PET bottle recycling business is the complicated business registration process. In order to obtain permits, it will take a lot of time and money. To organize a workshop, it is necessary to rent a property with a large area, most of which will be occupied by warehouses. Renting real estate is one of the most difficult stages of a project. It should also be said about the possible difficulties in obtaining plastic products that will be used to make flex.

Nuances of business arrangement

According to statistics, more than five million tons of plastic products are processed on our planet every year. Most of the raw materials obtained are used for the manufacture of plastic granules. These granules are used as a base for the production of various products. When implementing such a project, an entrepreneur may face various difficulties. In order to avoid additional time and financial costs, you should first study all the pitfalls.

Choice of technology

There are two main technologies for the production of raw materials from plastic waste. The first method involves a complete production cycle, which consists of four stages:

1. First stage- at this stage, sorting of recyclable materials is carried out. PET containers are sorted into colored and transparent products. During this process, all bottles are cleaned of any existing contaminants.
2. Second phase- grinding. Before sending raw materials to the crushing machine, it is necessary to pass all containers through a special press. Shredded recyclable materials are small transparent or colored flakes.
3. Third stage- production of agglomerate. In order to obtain the agglomerate, it is necessary to use special furnaces. Exposure to high temperatures turns plastic flakes into small lumps. The resulting mass can also be used as a raw material for the manufacture of various plastic products.
4. Fourth stage- the creation of granules. In order to obtain granules, it is necessary to process the agglomerate using a special machine. By means of high pressure and temperature, the agglomerate is transformed into small granules.

The second method of processing recyclable materials is an incomplete production cycle, which includes only two stages: sorting and grinding of raw materials. When drawing up a business plan, an entrepreneur must choose in advance the technology that will be used in the production process. The organization of production with a full cycle requires significantly higher costs for the implementation of the project.

Necessary equipment

Having decided on the technology that will be used during the production process, you can proceed to the selection of the necessary equipment. Experts note that today entrepreneurs can purchase not only foreign machines, but also domestic machines. The purchase of domestic technology can significantly reduce the cost item, but it should be borne in mind that these devices may be inferior in quality to European counterparts.

The full-cycle production line includes a press, a crushing machine, an agglomerator and a granulator. All units are connected by a conveyor belt. When choosing a production line, you should rely on criteria such as power and autonomy. It is these parameters that have a direct impact on the final cost of the machines. Processing equipment costs more than three million rubles. Not every entrepreneur has such a large capital.

In order to save money, you can purchase all the necessary units separately, which allows you to save more than three hundred thousand rubles. In addition, you can buy used machines. In this case, it should be understood that the probability of machine tools breakdown increases several times, which leads to the risk of temporary stoppage of the production process.

To start a project related to the processing of plastic waste, it is enough to purchase special baths for cleaning recyclable materials, a centrifuge and a grinder. The listed units are enough to establish a line for the production of flex. In this case, the value of the cost item will be only five hundred thousand rubles. After the invested capital has fully paid for itself, and the business begins to make a profit, you can start expanding production by purchasing additional machines.

Legal aspects

The first stage of registration of a future enterprise is not particularly difficult. To do this, you need to submit an application to the registering authority, choose the organizational and legal form of the future business and pay a state fee. The first difficulties arise at the stage of obtaining permits.

According to the current legislation, the considered type of activity is subject to compulsory licensing. To obtain a license, you should contact the Ministry of Ecology. This license is purchased once and does not require renewal. Next, the entrepreneur should obtain a permit to dispose of waste on the territory of his enterprise. This document has a limited validity period, which is exactly one year.

After receiving all of the above documents, you should contact the fire inspectorate and the Sanitary and Epidemiological Station. The last stage of business registration involves contacting the veterinary and communal services. Recycling of PET bottles is classified as hazardous production. This fact explains the high complexity of obtaining permits.

Receiving raw materials

There are several main methods of obtaining raw materials, which can be divided into two groups: free raw materials and containers purchased from the population. The first point involves self-collection of recyclable materials at a landfill. In addition, you can conclude an agreement with industrial enterprises on the disposal of industrial waste. This step will allow you to receive not only free raw materials, but also additional income. Next, we suggest that you familiarize yourself with the methods of obtaining recyclable materials that require certain investments:

1. Organization of a special point for receiving PET bottles from local residents.
2. Purchase and installation of special waste containers, which will be placed in various parts of the city.

The main difficulty at this stage is the organization of the delivery of recyclable materials to the workshop. As a rule, this requires the purchase of one or more trucks.

Sales markets

Granules made from recycled plastics are used in roofing tiles, polyester, paving slabs and polyethylene. In addition, this raw material is often used in the automotive industry. According to experts, the market for recycled plastic is finally formed. Many manufacturing plants need reliable suppliers who can supply large quantities of raw materials.

It is important to note that companies engaged in the production of flex and plastic granules can cooperate with foreign companies. Establishing the export of such goods allows you to increase the income item by several times. Recycling PET bottles is quite a lucrative business, as these raw materials are used in the production of more than sixty percent of plastic-based products.

Financial cost analysis

Recycling plastic at home greatly simplifies the manufacturing process and reduces costs. However, in order to organize a profitable business, it is necessary to open a full-fledged workshop. First of all, you should rent a room that will meet all the requirements of the regulatory authorities. The cost of renting a large workshop can be about three hundred thousand rubles. Approximately three and a half million needs to be invested in the acquisition of a production line. You should also take into account the costs of registering a business, employee salaries and utility bills.

The total cost of organizing a business is about five million rubles. To this amount should be added the costs associated with the purchase of recyclable materials. As mentioned above, there are several methods that allow you to get raw materials for free.

Planned payback and profit

This project has a long payback period, which is explained by the need for large capital investments at the stage of implementing the business plan. The average cost of one ton of processed raw materials is about forty thousand rubles. With powerful machines, this volume can be obtained in just one day. According to statistics, this business brings in about one million rubles a month. Taking into account the associated costs associated with paying taxes, utility bills and salaries of employees, the payback period of the project will be about two years. The size of the net profit received during this period will be about two hundred and fifty thousand per month.

Conclusions (+ video)

Summing up all of the above, we can conclude that a business built on the processing of PET bottles can bring stable profits. The main advantage of this business is low competition and benefits provided by the state. However, before you start drawing up a business plan, you should study in detail future activities in order to avoid various mistakes that may arise on the way of project implementation.

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