Today, plastic bottles are the main problem in most cities in our country. This problem is especially aggravated during the period of major events and in summer, when containers from carbonated drinks are scattered everywhere on the streets of the city. And, of course, the discarded plastic can be seen in places where a large number of tourists gather: rivers, lakes, specially designated places for recreation.

Few of us think that plastic is one of the main problems of humanity. Fortunately, you can reduce this environmental problem by recycling plastic bottles. This will not only benefit nature, but also become a stable and high income for you.

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The relevance of this area

Each inhabitant of our country throws out about 300 kilograms of garbage in one year, part of which is plastic containers. Today, plastic bottles are used for packaging juices, mineral water, alcoholic beverages and other beverages.

You might think that plastic packaging is of little value, unlike, for example, glass containers. This is not entirely true, because plastic is an excellent raw material for the production of flex. In turn, this material is required for the manufacture of chemical fibers. Flex in its pure form is small whitish flakes. It is obtained mainly from plastic bottles. It serves as a recyclable material for the production of exactly the same products. That is, it turns out that one bottle can go through almost endless processing. But the main thing that can be obtained from recycled plastic is PET-flex.

PET-flex is a chemical fiber that is used to make bristles of toothbrushes, car wash brushes, packaging materials, films, shingles, paving slabs and other similar materials.

The main feature of business is the ability to make the environment cleaner, which is so important in the modern world. By the way, for a plastic bottle to reach the stage of complete decomposition in natural conditions, it takes about 300 years.

Today, such a business is practically not developed in our country. This gives entrepreneurs room for the development of this industry and production.

Dignity

Business advantages are as follows:

• At the moment, he is receiving more and more support from the government. The state creates special programs to support individual entrepreneurs who run their business in the processing industry. Why this area receives such support is easy to guess - the recycling of plastic containers is a factor that improves the environmental situation in our country.
• Recycling of plastic containers can significantly save the government extra money. The state reduces the costs of activities related to the improvement of the ecological state of nature.
• The recycling industry can also save a significant part of the funds that were previously spent on transportation, waste sorting, crushing, and more.

Business financial benefits:

• In the long term, waste will remain one of the unsolved problems of humanity. Therefore, we can conclude that there should be no problems with profit.
• Such a business is ideal for young individual entrepreneurs, as it does not require special knowledge and skills.
• No license required unlike many other projects.
• It quickly reaches the projected profit and pays off.
• You don't have to worry about your collection points becoming competitors. In most cases, people will start throwing out bottles, rather than taking them to collection points and handing them over for a few kopecks.

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Process technology

The processing technology is as follows:

1. Used polyethylene containers are sorted according to their class (painted and unpainted). Each bottle with a specific color will be recycled separately.
2. Next, bottles made of polyvinyl chloride are sorted, followed by the processing of products from this material.
3. Then it is necessary to manually remove all foreign objects from the bottles: metal, rubber, glass and other similar elements. After that, the plastic is pressed.
4. The compressed bottles must be loaded onto the production line, where the recycling process begins. As a result, the output will be a clean flex in the form of whitish flakes.
5. The processing line consists of several elements, each of which is connected by a conveyor. First, the compressed plastic goes into a special rotary machine, where it will be separated from the labels and caps. After that, it goes to the crusher, where it is subsequently finely crushed.
6. Further, the crushed material will be transferred using a screw conveyor, which is equipped with an Archimedean screw, into a special steam boiler. In it, under the influence of hot liquid, foreign objects that have not been removed with a rotary machine will be removed.
7. After the material has been cleaned from the remaining foreign objects in the boiler, it is transferred to a polishing machine, after which it goes to a special rinsing machine. Once the plastic has been liquid processed, it can be considered recycled. Recycled plastic (flex) from the processing line is sent to a special compartment where it must dry completely.

What equipment do you need

For the processing of bottles, you will need to purchase specialized equipment. At the moment, the market offers a wide range of necessary equipment, both domestically produced and imported. If you are planning a full-fledged processing line, then in this case you will have to spend about $ 150,000.

It is also possible not to resort to a complete processing line, but to purchase a mini-plant. Such a plant is very mobile, as the processing line is only 6 meters long. It will be a good option if you open a production outside the city or plan to travel around the region selling raw materials for processing.

Despite all the advantages, the mini-plant has disadvantages, one of which is its high cost. It can be on the order of $ 200,000.

For example, one of these factories is produced in Sweden PET Mobile 250... Its cost as of 2015 is around $ 180,000. It is completely assembled in a container, which allows it to work without a workshop.

Where to get raw materials

There are practically no problems in the processing of plastic bottles with raw materials. In every city of our country, thousands of necessary bottles are scattered in garbage cans and dumps; they remain in large quantities after mass festivities. Therefore, the most appropriate solution would be to organize a reception point. On average, one kilogram of plastic is paid at the level of 0.1-0.2 dollars. Also, upon agreement with the city administration, special waste bins can be placed where people will throw used bottles.

In addition, you can conclude a contract for the supply of raw materials with landfills, since it is there that there is more of it. Along with this, you will have to resolve issues about its delivery to the processing workshop. You can also use advertising to get additional sources.

Since your business is in the processing industry, it is recommended to conclude a contract for the receipt of raw materials with reception points. The opening of your points can be postponed until the moment when the activity begins to pay off.

In our country, business has not yet become widespread. Therefore, you need to put in some effort to secure your profit. If the organization is at the right level, the result will be good.

Where to sell products, profit calculation

After recycling, bottles find their new life, they are used to make disposable tableware, packing tape, brushes and other goods. Finding partners will not be difficult. The price for one ton of processed goods will be not less than 30,000 rubles, sometimes it can be higher.

If the finished raw material is in the region of 50 tons, then a month you will receive at least 40 tons of flex. Thus, processing will bring monthly income of at least 400,000 rubles... This amount also includes the payment of taxes, lease of premises, utilities, wages of the plant's employees.

Total costs

A complete processing line costs around $ 150,000. The productivity of such a line is one ton of raw materials per one hour of operation. The output is about 70-80 percent pure flex. It should be borne in mind that the remaining 20-30 percent are materials unsuitable for production. The power of the consumed electricity is about 70-80 kilowatts per hour.

The plant personnel should be about 8-10 people. At least 5-6 people should be involved in handling and sorting bottles. Processing consists of washing and rejecting the material. One worker can process about 120 kilograms of plastic. The average salary of one employee is 20-25 thousand rubles.

The cost of one ton of material is about $ 100 (about 5 thousand rubles).

Thus, at the initial stage, a large capital will have to be invested, but since the business is quite profitable, it will be able to reach stable profits within 1-1.5 years.

Raw Material Processing Video

The video clearly shows the technological process of the line: